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Resources / STS vs ATS

Resources

Static transfer switch vs automatic transfer switch

Both move a load between two sources without anyone touching them. The difference is the switching element: semiconductors in a static switch, moving contacts in an ATS. That one choice drives transfer time, behavior between unsynchronized sources, service life and cost.

¼ cycleas fast as, per phase: SCR-based static transfer switch
< ½ cycleTwinSource MagLatch relay ATS
20–45 sstandby ATS waiting for a generator to start

Three kinds of transfer switch

Standby ATSLarge contactor or breaker mechanisms that move a building between utility and generator. Listed to UL 1008. The load is dark for 20 to 45 seconds while the engine starts, which is why critical loads sit on a UPS. Transfers are made in phase because motors are downstream.
Point-of-use relay ATSRack-mount units, usually 12 to 30 A and 1U, that switch between two UPS feeds with relays. Transfer takes from half a cycle to more than a cycle depending on the product and the phase angle. Most have no bypass, and many show contact bounce on retransfer.
Static transfer switchSCRs instead of contacts. Transfers as fast as ¼ cycle per phase, carries higher currents, tolerates overloads, and comes with a bypass so it can be serviced under load.

Side by side

TwinSource STSTwinSource MagLatch ATSConventional standby ATS
ModelsDCC-II, DCC-III, DCC-4DCC-INot a TwinSource product
Switching elementSCRs, no moving partsPatented magnetically latched relays, no return springContactors or breakers
Transfer timeAs fast as ¼ cycle per phaseUnder ½ cycle50 ms and up; 20–45 s with generator start
Out-of-phase sourcesAny phase angleIn or out of phaseIn phase only
ContactsNone (solid state)Held by a permanent magnet, no holding currentContacts arc and wear
Service under loadBypass isolation or maintenance bypassReplace the unitBypass-isolation models available
Ratings10 to 600 A, single and three phase12 to 24 A, single phase50 to 4000 A
Best forLoads that must never dropLess critical or redundant loadsUtility to generator transfer

Will your load notice?

Set how long your load can run with no input power. IT power supplies built to the ITIC curve tolerate 20 ms. Contactors and relays in control circuits can drop out in one or two cycles, and some process equipment is more sensitive still.

When a relay ATS is the right answer

A well-designed site often uses both technologies. Relay switches suit budget-driven applications where servers are redundant and an occasional unit failure is tolerable. Static switches belong on the loads whose loss stops the business. If the target is a mean time between failures above a million hours, SCRs are the only practical route: relays have moving parts, limited overload capability and coils that age.

If you compare relay products, check the rating at your real power factor. Many relay ratings are for resistive loads and fall sharply at 0.85 power factor. Ask how the unit behaves when the sources are 120 or 180 degrees apart, because that is the condition it will meet when a UPS is failing.

Questions engineers ask

Is transfer time the way to tell a static switch from a relay switch?

No. Good relay switches also finish inside the 20 ms that IT equipment tolerates. The differences that matter are out-of-phase behavior, overload capability, service life and whether the unit can be bypassed for maintenance.

Does an STS replace the generator ATS?

No. They do different jobs. The standby ATS brings the generator to the building. The STS gives an individual load two live sources and a transfer it cannot feel.

What makes MagLatch different from an ordinary relay?

A permanent magnet holds the contacts in either position, so no coil has to stay energized and there is no return spring to pull them back. A short pulse on the coil moves them. The design is covered by TwinSource patent US 7,535,129.

Put it to work

Narrow the range to your voltage, current and mounting, or send us your one-line diagram and talk to an engineer.